When the challenge of cleaning tire molds arises, Shiying Laser Cleaning already has mature solutions—from handheld to fully automatic laser cleaning systems. Hand-held lasers are more flexible and can quickly clean complex surfaces when needed. The fully automatic laser cleaning system can clean a large number of disassembled mold components including flip molds, mold parts, side walls and crimping rings, accurately quickly at low cost. Laser cleaning prolongs the service life of the mold. The operation removes dirt and residues on sensitive surfaces, without wear or kinetic energy damage caused by sandblasting. In addition, laser cleaning will not cause residues to enter the micro nozzles, and can be used on molds with spring-type nozzles.
Shiying laser cleaning molds, the company has mature performance solutions-handheld portable and fully automatic laser cleaning system. Hand-held lasers are more flexible and can quickly clean complex surfaces. The fully automatic laser cleaning system is precisely controllable, fast, and the cost of consumables is lower than that of dry ice cleaning by more than 90%. Laser cleaning prolongs the service life of the mold. The operation removes dirt and residues on sensitive surfaces without wear or kinetic energy damage caused by sandblasting.
Product advantages:
l No media needed - save the cost of dry ice and frosting
l No damage to the mold-prolong service life
l Both hot and cold molds can be cleaned without pre-heat treatment
l Green environmental protection - no secondary pollutants
l Very low cleaning cost
l Precise, gentle, no noise
l The equipment is portable, easy to operate, reliable, and maintenance costs are almost zero
l The mold can be cleaned in as little as 30 minutes (depending on mold specifications and pollution conditions)
In China, the emergence of laser cleaning technology has brought new hopes for tire mold cleaning and environmental protection and has been highly valued by enterprises and governments. Tire manufacturers make hundreds of millions of tires every year and tire mold cleaning must be rapid and reliable during the production process to save downtime. Traditional cleaning methods include sandblasting, ultrasonic or dry ice cleaning and etc. usually have to cool the high-heat mold for several hours before moving it to the cleaning equipment for cleaning. The cleaning takes a long time and easily damages the accuracy of the mold. Chemical solvents and noise will also cause environmental problems. Using the laser cleaning method, because the laser can be transmitted by optical fiber, it is flexible in use. Because the laser cleaning method can be connected to the optical fiber to guide the light to the dead corner of the mold or the part that is not easy to remove, it is convenient to use. For the gasification, it will not produce toxic gases and affect the working environment. The technology of laser cleaning tire molds has been widely used in the tire industry in Europe, America and China. Although the initial investment cost is relatively high, the benefits of saving standby time, avoiding mold damage, working and saving raw materials can be quickly recovered.